Last Updated： Aggregation Period:Feb 11, 2026～Mar 10, 2026
This ranking is based on the number of page views on our site.
Last Updated： Aggregation Period:Feb 11, 2026～Mar 10, 2026
This ranking is based on the number of page views on our site.
Last Updated： Aggregation Period:Feb 11, 2026～Mar 10, 2026
This ranking is based on the number of page views on our site.
1～30 item / All 58 items
Copper pipe automatic insertion device and other labor-saving equipment in general.
The above equipment is part of our past achievements, and we basically listen to our customers' requests and design and manufacture the equipment according to their specifications.
Tube Inserter SW-1
High-speed horizontal continuous rotary machine developed for applying shrink labels and cap seals to cylindrical containers such as plastic bottles and dry batteries. 【Features】 ○ The tube is cut, opened, transferred to a pilot, and then moved to the horizontally flowing containers. Because a tight tube folding diameter can be used, it results in a more beautiful finish. ○ By connecting the Japanese automatic machinery manufacturer's CONV-19 type elevator conveyor as a product automatic supply machine, along with the tube position regulation and shrinkage CONV-20 type, it can operate even more efficiently. ○ Options include pattern matching device, printing device, perforation device (vertical and horizontal), automatic film (tube) joining device, and film loader. ● For more details, please request materials or download the catalog.
Two heads allow for the insertion of two types of terminals! Continuous terminal automatic inserter.
This is a machine that automatically inserts pre-formed continuous terminals (pin terminals, tab terminals). <Features> - It can not only insert straight terminals but also L-bent terminals. - By replacing the head, it is easy to change terminals. - There are single-head and double-head types, and in the case of the double-head, two types of terminals can be inserted.
Once you have stocked the fabric on the rack, press the start switch!
"Robot Ace" is a cutting machine for deep-fried tofu and thick fried tofu. It is installed in front of the fryer and automatically supplies the cut dough to the fryer. After cutting the dough, it uses suction cups to lift a row of dough to the side of the fryer, distributing it while moving it to the top of the fryer pallet to drop and insert the dough. This machine is suitable for automatic lines for deep-fried tofu and thick fried tofu. [Features] - Automatic cutting of fried products and automatic insertion into the frying machine - Dough cutting dimensions of 21mm x 35mm or larger - Available in vertical and horizontal structures - For deep-fried tofu and thick fried tofu *For more details, please contact us or download the catalog.
Even those who are not familiar with the work can insert parts without mistakes and without waste. We also promise improved productivity through the use of CAM data.
"Lead-clinch" is a lead component cutting and clinching insertion machine that supports hand insertion tasks easily and accurately for anyone. It automatically cuts and clinches leads. It can also be linked with "PC-MountCAM." The insertion position and cut & clinch settings can be configured based on data such as CAD data or component mounting data, allowing for efficient preparation work even before the actual circuit boards arrive. *For more details, please download the PDF or contact us.*
![[Case Study of Automation Solution Implementation in Post-Process] Process Improvement](https://image.mono.ipros.com/public/product/image/202/2000803785/IPROS47238531446647606371.png?w=280&h=280)
Not only compatible with insertion components but also with surface mount components! High versatility enables process improvement as well.
We would like to introduce a case where process improvement was achieved through automation solutions for post-processing. The customer's concerns included the need for dedicated machines for each supply form, such as axial and radial, leading to a high occupancy rate within the factory, and the fact that even if dedicated machines were updated, their functions remained unchanged, making it difficult to achieve process improvements. After implementation, we received feedback such as "We were able to handle manual insertion parts that could not be addressed by automatic machines (AI machines)" and "Due to high versatility, we also achieved process improvements." [Challenges] - Dedicated machines are required for each supply form, such as axial and radial, resulting in a high occupancy rate within the factory. - The investment required due to aging equipment is substantial, and it is difficult to update multiple aging machines simultaneously. - Updating dedicated machines does not change their functions, making it hard to achieve process improvements. - The aging of maintenance personnel and the high difficulty of adjustments have led to a decrease in equipment operating rates, and the transfer of skills to younger employees is not progressing. *For more details, please refer to the PDF document or feel free to contact us.
Achieve labor savings and quality improvement through the automation of hand insertion processes! We also accommodate large parts and circuit boards!
The "JM-20" is a laser recognition insertion machine for irregularly shaped components that ensures reliable component insertion. It features a comprehensive supply system. By automating the manual insertion process, it achieves labor savings and quality improvement. Equipped with a 90-degree lead bending function and lead correction function, it can accommodate large components and circuit boards. 【Features】 ■ Reliable component insertion with laser recognition ■ Comprehensive supply system (customized to fit components) ■ 90-degree lead bending function ■ Lead correction function *For more details, please refer to the PDF document or feel free to contact us.
Solving the challenges faced in the component insertion process! A component insertion machine with extensive implementation experience across multiple industries such as white goods, PCs, power supplies, and automotive.
Are you facing any challenges in the manual component insertion process? JUKI boasts industry-leading achievements in the automation of insertion processes, with extensive implementation records across multiple industries such as white goods, PCs, power supplies, and automotive. Please take a look at the special page below. 【Implementation Records】 ■ White goods manufacturers (China, Eastern Europe) ■ Major EMS related to PCs (server boards/motherboards) ■ Power supply manufacturers (China/Korea/Japan) ■ Automotive manufacturers (Tier 1 and 2) (Japan) It has also been adopted by major global manufacturers, including Japanese companies. 【Implementation Effects】 ■ Automation is achieved by replacing manual labor with the JM series. This improves production efficiency and stabilizes quality, enhancing the overall profitability of the factory. ■ The introduction of the JM series streamlines the entire factory, contributing to cost reduction and profit improvement. ■ It eliminates variations in work caused by insufficient skill transfer and knowledge sharing, leading to improved production efficiency and quality. Costs related to F and personnel training and education are also reduced, resulting in increased profits. With a wealth of successful automation experience, JUKI supports your factory automation. Please feel free to contact us.
Low and High Temperature Testing Equipment / Irregular Component Insertion Machine Comprehensive Catalog
This is the comprehensive catalog of AI Tech's low and high temperature testing equipment and irregular part insertion machines.
A multifunction machine that can perform hole processing and tight material insertion into aluminum profiles simultaneously.
By performing the processes of notching, hole machining, tight material insertion, and cutting all at once, significant time savings and process reduction are possible! Additionally, since it is done fully automatically, human errors are eliminated.
This is a super castagnon equipped with a waterproof seal insertion unit.
The CASTUGNON C555S combines a waterproof seal unit with the C551S as its base. Like the C551, it features excellent basic performance and is equipped with KODERA's cutting-edge technology, including a crimp force monitor. It is an attractive super machine that easily and quickly creates products demanded by the times. For more details, please download the catalog.
This is a super castagnon that achieves the insertion processing of waterproof seals at both ends.
Fully automatic crimping machine equipped with two waterproof seal insertion units. It easily and quickly inserts and crimps waterproof seals, which are essential for automotive harnesses. Even when waterproof seal processing is not required, it can be switched using the operation panel's switch. For more details, please download the catalog.
![[Automation] New Type Porous Plug and Upper Nozzle Insertion Device (Ceiling-Mounted Type)](https://image.mono.ipros.com/public/product/image/a9e/2000328812/IPROS6500477343378502344.jpg?w=280&h=280)
"Labor-saving, remote work, hazardous work, and reduced manpower" - Secure the work area in front of the pot with a ceiling-mounted type! Wireless operation and cart installation are also possible!
The "New Type Porous Plug - Upper Nozzle Insertion Device (Ceiling-Mounted Type)" is a ceiling-mounted device that secures the work area in front of the collection pot. In addition to requiring no force for the insertion of the porous plug, if there are many collection pots lined up in a row, a running cart can be installed on this machine, allowing it to move. Moreover, wireless operation is possible. 【Features】 ■ Ceiling-mounted type ■ Secures the work area in front of the collection pot ■ No force required for the insertion of the porous plug ■ Installation of a running cart is possible ■ Wireless operation is possible *For more details, please refer to the PDF document or feel free to contact us.
The operator simply places the parts and presses a button to complete the task! A user-friendly implementation support machine.
The "Shijimaru Series" is a semi-automatic insertion machine for electronic components that automatically handles the shipping and insertion position indication of electronic parts. It features the "Si-Pass48," which reliably prevents the misplacement and incorrect installation of irregularly shaped components, and the tabletop model "Si-Pass6." It reduces the operator's workload in the manual processes of circuit board manufacturing, demonstrating its effectiveness in improving work efficiency and quality. 【Features】 ■ Supports small-batch production of various types ■ Automatically indicates insertion positions and polarity ■ Capable of cutting and clinching lead wires ■ Allows for setting the tact time for component insertion ■ Easy to handle, making operation simple *For more details, please refer to the PDF materials or feel free to contact us.
![[Assembly Process Automation] Clip Insertion Machine - Compatible with Plastic Part Insertion -](https://image.mono.ipros.com/public/product/image/c72/2000372186/IPROS7185614053540064999.png?w=280&h=280)
Used during the assembly process of automotive interior parts for clip insertion! It is possible to insert clips at a constant speed.
We would like to introduce our 'Clip Insertion Machine' that we design and manufacture. This is a labor-saving/automatic machine used for inserting clips (plastic parts). It is capable of inserting clips at a constant speed. It is mainly adopted in the assembly process of automotive interior parts. (Example videos are available at the bottom of the page.) In addition to this, we also have equipment such as skin wrapping machines and welding machines. Various options such as patrol lights, safety covers, and touch panels are also available. 【Basic Specifications (Example)】 ■ Height: 1350-1450mm ■ Width: 900-1000mm ■ Depth: 1650-1800mm ■ MCT: Approximately 30 seconds *For inserting 8 clips At KSG, we custom-manufacture automatic machines tailored to our customers' requests and applications. If you have any requests like "I wish there was something like this," please feel free to contact us, even for products not listed in our catalog. ★ Those interested can visit our factory to see the automatic machines! *For more details, please refer to the PDF document or feel free to contact us.
Used for inserting springs! It is possible to insert springs at a constant speed!
We would like to introduce the 'Spring Insertion Machine' owned by KSG Co., Ltd., which is engaged in the processing of automotive plastic parts. This machine is used for inserting springs. It is capable of inserting springs at a constant speed. In addition to this, our company also possesses equipment such as skin winding machines and pressing machines. We offer various options including Patlite, safety covers, and touch panels. 【Basic Information】 ■ Height: 1500-1600mm ■ Width: 800-900mm ■ Depth: 1300-1500mm ■ MCT: Approximately 10 seconds *For inserting one spring and applying grease at three points ～～ ～～ ～～ ～～ ～～ ～～ At KSG, we custom-manufacture automated machines tailored to our customers' requests and applications. If you have a request such as "It would be great to have something like this," please feel free to contact us even for products not listed in our catalog. ★ Those interested can visit our factory to see the automated machines! ～～ ～～ ～～ ～～ ～～ ～～ *For more details, please refer to the PDF document or feel free to contact us.
<Video now available> Automating the assembly process of plastic parts. We solve the difficulties of inserting clips and issues with missing parts!
KSJ Corporation provides total support for the planning, proposal, design, manufacturing, delivery, and installation of automation equipment for the assembly and processing of plastic parts. We would like to introduce a case study of the "Clip Insertion Machine" that we developed. *It is of the A-clip type. 【Machine Information】 - Automation equipment used for inserting clips (plastic parts) - Capable of inserting clips at a constant speed - Has a wealth of adoption results in the assembly process of automotive interior parts ~ A case study video is available at the bottom of the page. Please take a look. ~ ★ We will propose designs for automation equipment in consultation with our customers, so please feel free to contact us.
<Video now available> Automating the assembly process of automotive interior parts. We solve the difficulties of inserting clips and issues with missing parts!
KSJ Co., Ltd. provides total support for the planning, proposal, design, manufacturing, delivery, and installation of automation equipment for the assembly processing of plastic parts. Here we introduce a case study of the "Clip Insertion Machine" that we developed. *It is a DW clip type. 【Machine Information】 - Automation equipment used for inserting clips (plastic parts) - Capable of inserting clips at a constant speed - Has a wealth of adoption results in the assembly process of automotive interior parts ~ A case study video is available at the bottom of the page. Please take a look. ~ ★ We will propose designs for automation equipment in consultation with our customers, so please feel free to contact us.
Introduction of axial component inserters, radial component inserters, and screen printing machines.
We would like to introduce the equipment held by Kitani Hon Electronics Co., Ltd. We have introduced Panasonic and SUZUKI bond coating machines, multifunction chip mounters, N2 reflow equipment, and automatic soldering machines. Additionally, we own multiple visual inspection devices and have established a system to meet our customers' needs. Please contact us when you require our services. 【Equipment Owned (Partial)】 ■ Axial Component Insertion Machine ■ Radial Component Insertion Machine ■ Screen Printing Machine ■ Bond Coating Machine ■ High-Speed Chip Mounter ■ Multifunction Chip Mounter *For more details, please download the PDF or feel free to contact us.
Universal multi-supply system compatible! Improved model interchangeability and production efficiency through modular design.
The "OCM-II" is a multifunctional irregular component insertion machine that allows for the pre-setting of various component data and the procurement of internal parts from the parts library with ease. It features high-level software management compliant with Industry 4.0 and enables remote operation. With high-precision component insertion, it contributes to high quality and low cost. 【Features】 ■ Improved model interchangeability and production efficiency through modular design ■ Operating system developed based on assembly machine software ■ Data management and prevention of human errors ■ Automatic component polarity identification function, preventing reverse insertion ■ Reliable control method using DC *For more details, please refer to the PDF document or feel free to contact us.
「1時間最大1200個対応」確かな密封・安心の品質 ～高効率中栓圧入機～
人手不足の解消×生産性向上！ねじ込み式キャップ用パッキン自動挿入機のご紹介 キャップ用中栓圧入機は、飲料や化粧品などの容器に中栓（インナーキャップやシール）を 自動的に圧入するための機械です。 これにより、密封性を高め、内容物の品質保持や衛生管理を向上させることができます。 ■本機の特徴 ・高効率＆高速処理 1時間に最大1200個のキャップにパッキンを挿入することが可能 ・パーツフィーダー搭載 キャップ・パッキンを自動整列し安定供給 ・真空吸着式挿入 ズレることなく、正確にパッキンをセット ・設定数ごとに自動袋詰め 袋をセットすれば設定個数をスムーズに投入（空袋は複数枚セット可能） ・複数キャップに対応 ジグ交換で異なるキャップサイズにも柔軟に対応 ・単独稼働OK 既存ラインに影響を与えず、すぐに導入可能
Automatic and semi-automatic machines are compatible with a wide variety of applications, including straight pins, straight pin bending, and side insertion!
"Terminal insertion" is a secondary processing performed by our company to insert and bend terminals into molded products. The terminals are mainly made using CP wires and are often used in products such as transformer bobbins and coil bobbins. Broadly speaking, the machines are divided into automatic machines, semi-automatic machines, and hand presses. The automatic and semi-automatic machines can accommodate a variety of needs, including straight pins, straight pins with bends, and horizontal insertion. Additionally, all automatic and semi-automatic machines can be adapted simply by exchanging attachments. Please feel free to contact us if you have any inquiries. [Features] - Divided into automatic machines, semi-automatic machines, and hand presses - Automatic and semi-automatic machines are available for straight pins, straight pin bending, and horizontal insertion - All automatic and semi-automatic machines can be adapted with just an attachment exchange *For more details, please refer to the PDF materials or feel free to contact us.
A fully automatic insertion machine that flexibly accommodates various sizes, shapes, and supply forms.
The "sFAB-D" is an automatic insertion machine that uses the common integrated production system Nexim with FUJI assembly machines, allowing for comprehensive collection of necessary production information. It corrects parts that have poor lead dimensions and are deemed uninsertable through image processing, making them insertable. Parts with poor dimensional accuracy, such as coils and transformers, which have been difficult to handle until now, can be automated. Additionally, it can reliably handle large and heavy parts that previous insertion machines could not accommodate, enabling the automation of a wide range of assemblies and stabilizing work time and quality. 【Features】 ■ Fully automated with step-up ■ Overwhelming versatility to accommodate various parts ■ Automation of pre-insertion tasks ■ Automation of high-difficulty insertion parts ■ Exceptional capability to handle parts *For more details, please download the PDF or feel free to contact us.
Insert square GW manually into the can lid and automatically insert round PG with a press! Aiming for labor-saving with semi-automation.
The "APGS-612-ROBO" is a packing insertion device that manually inserts square GW into can lids and automatically presses round PG into them. Lids are stacked manually into the lid and PG magazine, and the stacked lids are cut out in two rounds of six columns, with 12 pieces being automatically transferred to the next stage by the transfer (T/F) device. In the GW stage, GW is manually inserted, and the presence of GW and any protrusion of GW are inspected (if there is a defect, it returns to the origin of the (T/F) for correction of GW and lid, and restarts at PB.ON) before being transferred to the next process for PG insertion and pressing. In the PG stage, 12 pieces are cut out symmetrically in six columns, PG is suctioned with a special unit, the gate opens, and it is pressed into the lid. The completed lids are sent to the discharge conveyor by (T/F). 【Features】 ■ Manual insertion of square GW into can lids and automatic pressing of round PG ■ Semi-automatic operation for labor saving *For more details, please refer to the PDF document or feel free to contact us.
Simple, easy, and space-saving! Responding to the era of labor shortages in the packaging process!
"SPIRAL" is a device that makes changing setups and stopping the film mid-process easy, allowing for smooth insertion of thin films. It automates the film insertion process, alleviating labor shortages in the packaging process and contributing to cost reduction. This single unit can handle a variety of small lots, achieving high productivity. By automatically calculating the timing for speed changes, it eliminates the need for cumbersome sensor position adjustments, making it easy for anyone to operate. 【Features】 ■ Alleviation of labor shortages ■ Easy operation ■ Space-saving ■ Compatible with various containers *For more details, please refer to the PDF document or feel free to contact us.
![Harness manufacturing using a "fully automatic insertion machine" [*Introduction of examples of productivity improvement*]](https://image.mono.ipros.com/public/product/image/ac3/2000513372/IPROS69738374280109347944.png?w=280&h=280)
We are engaged in the manufacturing of wire harnesses using fully automatic insertion machines.
Our company is proposing cost reduction and quality improvement by automating harness manufacturing using fully automatic insertion machines. 【Features】 ■ Cost Reduction Achieving product cost reduction through significant reduction in assembly processes. ■ Increased Productivity (Examples available in the materials) Realizing a substantial increase in productivity by integrating the cutting and crimping processes with the assembly process. ■ Quality Improvement Eliminating the need for corrections of wire bending, among other benefits. *Examples can be viewed via PDF download. *Please feel free to contact us for more details.
![[Problem Solving Case] Reduction of Connector Housing Parts](https://image.mono.ipros.com/public/product/image/d65/2001503949/IPROS52565932286896864440.png?w=280&h=280)
A case where terminal components were directly and automatically inserted onto the circuit board using an insertion machine, reducing labor hours!
We would like to introduce a case study on the problem-solving of "reducing components in connector housings" that we handled. The customer company faced the issue of high costs due to manual insertion of connectors onto the circuit board and wanted to achieve total cost reduction by reducing both labor hours and component costs. Using our insertion machine, we directly automated the insertion of individual terminals onto the circuit board, thereby reducing labor hours. We also integrated the connector housing with the front case to reduce the number of components. 【Case Overview】 ■ Customer's Concerns - The manual insertion of connectors onto the circuit board is too costly. - They wanted to achieve total cost reduction by reducing labor hours and component costs. ■ Solution - Our insertion machine directly automates the insertion of individual terminals onto the circuit board, reducing labor hours. - The connector housing was integrated with the front case to reduce the number of components. *For more details, please download the PDF or feel free to contact us.
We have automated the difficult task of inserting grommets.
It is not an exaggeration to say that this automatic machine is a monopolized product in the world. The work on ABS sensor grommets will become extremely fast.
It is possible to fully automate the manual insertion of tangless inserts.
This is a tabletop automatic insertion machine that can stably and repeatedly perform the precise vertical insertion that skilled operators used to do manually. It simultaneously achieves uniformity in quality and an increase in productivity. - Automatic inspection function (optional) This feature automatically inspects the height, float, and missing components of coil insertion using contact sensors. The verification work, which was previously done manually one hole at a time, can now be automated. For more details, please download the catalog or contact us using the information below.
